About Business

Business Summary

Sulfex Mattress (operated under Sulfex Mattress Company / Sulfex Sleep Solutions Pvt. Ltd.) is an Indian mattress manufacturer and home comfort brand headquartered in Kannur, Kerala. The enterprise specializes in natural rubberized coir mattresses, memory foam, 100% natural latex, pocketed and Bonnell spring systems, medical orthopaedic bedding, and polyurethane foam accessories.

Business Description

At 'Sulfex Mattress Company,' we provide an unrivaled selection of Rubberised Coir Mattresses, Rexine Hospital Mattresses, Spring Mattresses, Polyurethane Foam Mattresses, Re-Bonded Foam Mattresses, Pillows & Cushions, as well as other companion goods.

The mattresses that we have available have a significantly larger volume and a greater optimal thickness than what is indicated. Sagging is avoided, and dimensional stability is preserved, thanks to the one-of-a-kind side blanketing. For the crucial tape-edging procedure, the company relies on machinery from other countries as well as laborers with a high level of expertise.

Founded in 1994 by NRI entrepreneur Shri MTP Mohamed Kunhi, Sulfex Mattress operates as one of South India's largest manufacturers of natural rubberized coir and bedding products. Headquartered opposite the Government College of Engineering in Dharmasala, Kannur, the company manages two industrial manufacturing plants in Kerala with a combined annual production capacity of 8,000 metric tonnes.

The organization processes raw materials—including coconut coir, natural rubber latex, high-density viscoelastic memory foam, and high-tensile spring coils—into consumer and institutional sleep products. Supported by an extensive distribution network of over 500 authorized dealers, retail showrooms, and international export channels across the Middle East, Sulfex supplies residential consumers, commercial hospitality chains, healthcare institutions, and hostel facilities.

This group consists of the two cutting-edge production facilities that are owned by 'Sulfex Fibre Products' and 'Sulfex Mattress Company.' These plants have their strategic bases at Parassini Kadavu and Thaliparamba, both of which are located in Kannur, in the northern region of the state of Kerala. They contribute a staggering 8000 metric tons to the annual production capacity of the company.

We have the second largest plant capacity in India for the production of rubberized coir mattresses, in addition to the production of allied products such as carpet underlays, packing pads, and air conditioner filters, as well as companion products such as pillows, cushions, and bolsters, as well as a variety of door and bathmats.Kannur, India is the location of our mattress manufacturing facility. Our company was established in 1992, and in the thirty years since then, we have witnessed an extraordinary expansion of our offerings. Mattresses made of rubberized coir, mattresses made of rexine for hospitals, mattresses made of springs and polyurethane foam, pillows and cushions are all part of our product offering. We have the most advanced and best plant capacity for producing rubberized coir mattresses and other products of a similar nature in India. 

"In May of 2022, we were presented with an honor for being the country's largest seller of rubberized coir products. Your back, neck, and spine, in addition to your legs, will all receive the necessary support from it."

When taken care of properly, a quality mattress can last for many years, making it a worthwhile investment. It has the potential to improve both your health and your quality of sleep. The national government as well as other organizations that are important in this field acknowledge the high quality of our products, which come from natural sources. Our production facilities are now capable of producing around 2,000 mattresses per day, which represents an increase in annual capacity. 

"Customers who make purchases from our Direct Factory Outlet are eligible for special promotions and price reductions as a perk of their patronage."

For more information, please call us on +91 9744202071

Detailed Business Description

Executive Overview

Sulfex Mattress operates a vertically integrated manufacturing infrastructure that converts local agricultural raw materials into engineered sleep products. The company’s founding philosophy centers on leveraging Kerala’s natural coconut fiber and rubber latex resources to produce breathable, ergonomic mattresses.

The business serves multiple market segments, ranging from value-focused domestic buyers to specialized institutional clients requiring waterproof healthcare bedding, flame-retardant hospitality mattresses, and ergonomic orthopaedic products. Its operations adhere to Bureau of Indian Standards (BIS) parameters and ISO 9001 quality management certifications.

Manufacturing Enterprise at a Glance

• Industry Category: Mattress Manufacturing, Home Bedding & Polyurethane Foam Products

• Core Business: Rubberized Coir Mattresses, Pocketed & Bonnell Spring Mattresses, Natural Latex Mattresses, Memory Foam Bedding, Orthopaedic Mattresses, Pillows, and Cushions

• Established Year: 1994

• Founder & Managing Director: Shri MTP Mohamed Kunhi

• Corporate Headquarters: Opposite Govt. College of Engineering Kannur, Dharmasala, Parassinikadavu, Kannur, Kerala – 670562, India

• Primary Manufacturing Facility: Elamberampara Pallivayal, PO, Taliparamba – Manakadavu – Coorg Road, Chapparapadavu, Kerala – 670581, India

• Production Capacity: 8,000 Metric Tonnes per annum across two Kerala manufacturing units

• Quality Accreditations: ISO 9001 Certified Quality System, BIS Certification

• Official Website: Sleep Better with Sulfex - India's Largest Mattress Factory

Detailed Business Description

Selection of sleep products often requires balancing firm spinal alignment, thermal breathability, motion isolation, and material durability. Sulfex Mattress addresses these needs through multi-tier product designs tailored to different body profiles, sleeping postures, and budget categories.

The company's core product line utilizes natural rubberized coir. By bonding natural coconut fibers with liquid rubber latex, the resulting coir sheets create a self-ventilating, naturally firm mattress base that prevents heat buildup and offers structural support. To complement firm coir bases, the factory integrates plush comfort layers made of 100% natural Kerala latex, pressure-relieving viscoelastic memory foam, or high-resilience polyurethane foam.

In addition to coir and foam, Sulfex produces engineered spring mattress variants. The "Arogya" series incorporates classic Bonnell interconnected spring coils for balanced overall support, while the "LasVegas" series utilizes individually wrapped pocketed springs to minimize motion transfer between sleeping partners. For specialized medical applications, the "Dr. Ortho" series incorporates high-density re-bonded foam and antibacterial fabrics designed for back pain relief and posture correction.

Beyond home bedding, the enterprise operates dedicated institutional manufacturing lines. These produce specialized medical mattresses featuring waterproof rexine covers for hospitals and nursing homes, high-density budget mattresses for student accommodation and hostels, and custom upholstered sofas, seating cushions, and fiber-fill pillows for commercial projects.

Infrastructure, Capabilities & Manufacturing Standards

• Manufacturing Plants: Operates two specialized production facilities in Kerala covering raw coir processing, latex vulcanization, spring assembly, foam re-bonding, and automated quilt stitching.

• Quality & Environmental Compliance: Operates under ISO 9001 quality management guidelines and BIS compliance, maintaining strict environmental protection protocols and zero child labor policies in factory operations.

• Raw Material Integration: Utilizes natural rubber latex harvested from local Kerala plantations alongside high-grade coconut coir fibers and high-tensile steel wire coils.

• Institutional Customization: Capability to supply commercial orders with specialized requirements, including water-resistant rexine outer covers, fire-retardant upholstery, and custom dimensional cuts for hospital beds and bulk hostel contracts.

Customers, Target Audience & Applications

Sulfex Mattress supplies its products across several key consumer and commercial segments:

• Residential Homeowners & End Consumers: Families seeking orthopedic support, luxury latex comfort, memory foam mattresses, or eco-friendly rubberized coir bedding.

• Healthcare Institutions & Hospitals: Medical facilities requiring waterproof, easy-to-sanitize rexine mattresses and clinical orthopedic support beds.

• Hospitality & Hotel Chains: Hotels, resorts, and homestays sourcing pocketed spring mattresses, plush toppers, and premium guest pillows.

• Educational & Student Hostels: Large-scale residential accommodations requiring durable, high-density PU foam or coir mattresses.

Photo & Video Media

Corporate Business Video

Products / Services

Mattress Collection

• Rubberized Coir Series: Naturally firm, breathable mattresses made from rubberized coconut fiber layers.

• Natural Latex Series (Latex Prime): Dual-sided, hypoallergenic mattresses composed of 100% natural Kerala plantation latex.

• Spring Mattress Series (Arogya & LasVegas): Bonnell spring models for everyday support and pocketed spring models engineered for zero motion disturbance.

• Memory Foam & PU Foam Series (Gold Memory & Soft Top): Viscoelastic memory foam mattresses designed for pressure relief and body contouring.

• Medical & Orthopaedic Series (Dr. Ortho Pro): Medically designed back-support mattresses finished with antibacterial fabrics.

Institutional & Specialized Bedding

• Hospital & Rexine Mattresses: Waterproof, stain-resistant mattresses designed for medical ward beds and clinical care setups.

• Hostel & Bulk Utility Beds: Durable, high-density foam and coir mattresses engineered for commercial bulk orders.

Pillows, Cushions & Accessories

• Pillows: Microfiber, contour memory foam, natural latex, and poly-fill sleep pillows.

• Cushions & Sofas: Polyurethane foam cushions, seating pads, and custom home upholstery accessories.